I'll be updating this page when I get motivated to. I've kinda lost interest in the lathe since working on oil burner designs...
The faceplate pattern is turned on the lathe from a piece of plywood. Gingery says to attach the pattern to the lathe with a "threaded shaft adaptor." Too bad I've never heard of a threaded shaft adaptor... I have however read a lot of books and have seen pictures of 4-jaw chucks. So I designed a quick and cheap chuck, made a pattern, cast it and finished it off a little. The jaw screws are made from threaded rod since I didn't feel like buying some bolts. |
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At this point I'm using the regular metal cutting bits to machine the plywood disk. I glued a hub on both sides of the disk so my 4-jaw chuck could grip it on both ends letting me machine both sides. The hub on the front is later removed. |
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Here is the cast faceplate with the gate and sprue still attached. The pattern is next to it. The center hole was actually drilled after casting. I covered the center hole in the pattern with tape which caused a slight depression on the casting. This depression automatically centered the bit in the drill press. It worked well for me but If you mess up you have to cast a new faceplate. |
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